🆕 Pepetools Ultra Rolling Mill (160mm All Wire Shapes - Triangle + Round + Bezel + Half Round )

Product Description

The Pepetools Ultra 160mm All Wire Shapes Rolling Mill is a professional jewellery rolling mill designed for producing a wide range of custom wire profiles, including square, round, triangle, bezel, comfort-fit, and half-round wire. Ideal for jewellers, goldsmiths, and silversmiths, this specialised rolling mill allows you to create consistent, precision-shaped wire from gold, silver, copper, and other suitable non-ferrous metals.

Unlike conventional combination rolling mills that primarily focus on sheet and square wire, the Ultra All Wire Shapes model features 34 dedicated forming grooves across six different wire profiles. This makes it particularly useful for producing custom ring shanks, bezel wire, decorative wire, and specialised jewellery components without relying on pre-manufactured stock.

Featuring a 160 mm roller width and a powerful 4:1 reduction gearbox, the mill provides excellent leverage and controlled metal forming with reduced physical effort. Its high-strength ductile iron frame and precision CNC-machined forming grooves are designed for consistent, repeatable results in professional jewellery manufacturing and fabrication workshops.

Key Features

• 34 Wire Forming Grooves: Extensive selection of profiles for professional jewellery fabrication
• 6 Different Wire Shapes: Square, round, triangle, comfort-fit, bezel, and half-round
• 160 mm Roller Width: Wide roller design accommodates a comprehensive selection of forming profiles
• 4:1 Reduction Gearbox: High-torque gearing provides excellent mechanical leverage for easier wire rolling
• Precision CNC-Machined Grooves: Designed for accurate and consistent wire profiles
• Ductile Iron Frame: High-strength construction provides rigidity and durability during demanding rolling operations
• Custom Wire Production: Produce specialised jewellery wire profiles directly in your workshop
• Versatile Jewellery Applications: Ideal for ring making, bezel fabrication, decorative wire, and custom metal forming
• Professional Workshop Tool: Suitable for jewellery manufacturers, goldsmiths, silversmiths, and production workshops

Wire Forming Profiles & Sizes

The Ultra 160mm All Wire Shapes Rolling Mill includes the following precision-machined forming grooves:

Square Wire – 9 Sizes

• 1.0 mm
• 1.5 mm
• 2.0 mm
• 2.5 mm
• 3.0 mm
• 3.5 mm
• 4.0 mm
• 4.5 mm
• 6.0 mm

Comfort-Fit Wire – 5 Sizes

• 4.0 × 0.5 mm
• 5.0 × 0.5 mm
• 6.0 × 0.5 mm
• 7.0 × 0.5 mm
• 8.0 × 0.5 mm

Round Wire – 5 Sizes

• 1.0 mm
• 1.5 mm
• 2.0 mm
• 2.5 mm
• 3.0 mm

Bezel Wire – 4 Sizes

• 0.5 × 0.25 mm
• 1.0 × 0.2 mm
• 1.5 × 0.5 mm
• 2.0 × 0.5 mm

Triangle Wire – 5 Sizes

• 2.0 × 1.0 mm
• 3.0 × 1.5 mm
• 4.0 × 2.0 mm
• 5.0 × 2.5 mm
• 6.0 × 3.0 mm

Half-Round Wire – 5 Sizes

• 2.5 × 1.0 mm
• 3.0 × 1.25 mm
• 4.0 × 1.5 mm
• 5.0 × 1.75 mm
• 6.0 × 2.0 mm

Technical Specifications

• Brand: Pepetools
• Model: Ultra 160mm All Wire Shapes Rolling Mill
• Type: Specialised Wire Forming Rolling Mill
• Roller Width: 160 mm
• Gear Ratio: 4:1
• Frame Material: High-strength ductile iron
• Wire Profiles: Square, round, comfort-fit, bezel, triangle, and half-round
• Total Forming Grooves: 33
• Roller Machining: Precision CNC-machined forming profiles
• Operation: Manual hand-cranked rolling mill

Applications

• Producing custom square and round jewellery wire
• Creating half-round and comfort-fit ring shanks
• Rolling bezel wire for gemstone settings
• Producing triangular wire for decorative jewellery designs
• Manufacturing custom ring bands and jewellery components
• Preparing specialised wire profiles for goldsmithing and silversmithing
• Jewellery fabrication, metal forming, and production work
• Professional jewellery workshops and manufacturing environments

Why Choose an All Wire Shapes Rolling Mill?

Traditional rolling mills typically provide flat rollers for sheet metal or a limited number of square wire grooves. The Pepetools Ultra All Wire Shapes model is specifically designed for jewellers who regularly work with different wire profiles and want greater control over the dimensions and shapes of their metal stock.

By producing custom wire profiles in-house, jewellers can reduce their reliance on pre-made wire, experiment with specialised shapes, and prepare material to suit individual jewellery designs. This is particularly useful for ring making, stone setting, decorative fabrication, and repeat production work.

Rolling Mill Operation & Care

For best results, reduce metal progressively through the appropriate forming grooves rather than attempting large reductions in a single pass. Anneal the metal as required between rolling stages to restore workability and reduce the risk of cracking or excessive strain on the mill.

Keep the rollers and forming grooves clean and free from debris. Avoid rolling hardened steel or other unsuitable materials that could damage the precision-machined surfaces. The rolling mill should be securely mounted to a sturdy workbench before operation.

Important Information

This is a specialised wire-forming rolling mill. It is designed for producing square, round, comfort-fit, bezel, triangle, and half-round wire profiles rather than rolling flat sheet metal. For customers requiring sheet rolling capabilities, a Pepetools Flat or Combination Rolling Mill may be more suitable.

The Pepetools Ultra 160mm All Wire Shapes Rolling Mill is an excellent choice for professional jewellers and silversmiths who require a comprehensive selection of precision wire profiles, reliable forming performance, and the flexibility to produce custom jewellery stock directly in their workshop.